Regenerative Thermal Oxidizer

XIRI Light Energy Limited Corporation is a leading manufacturer, supplier and exporter the best Regenerative Thermal Oxidizer in Taiwan.Years of experience in this field, we continue to research and development, in order to make our products competitive in terms of quality and performance. The highest quality products at the most reasonable price is our ultimate goal. In order to achieve this goal, we have introduced advanced processing equipment, the product has a very high accuracy control. Therefore, if you have any questions about our products, you can tell us. We will give you the answer as soon as possible. Welcome to visit our website for more details.
On the future developing road, we will take good advantages of our research as usual, and continuously explore the use of new materials and technologies to improve the quality and function of our

Regenerative Thermal Oxidizer

, thereby to meet all needs of customers.
  • Regenerative Thermal Oxidizer - 1-2-5
Regenerative Thermal Oxidizer
Model - 1-2-5
RTO
RTO (Regenerative Thermal Oxidizer) system is mainly used in the situation where the concentration of organic waste gas is low and the amount of waste gas is large. It is also very suitable when there are corrosive substances in the organic waste gas, toxic substances to the catalyst and some odour needs to be oxidized at a higher temperature. Compared with the traditional catalytic combustion and direct combustion type thermal oxidation furnace, it has the characteristics of high thermal efficiency (above 95%). Low operation cost, and can deal with the waste gas with large air volume and low concentration. When the concentration is slightly higher, it can also carry out the secondary waste heat recovery, greatly reducing the production and operation cost.
Suitable for treating industrial waste gas such as benzene, ketones, esters, phenols, aldehydes, alcohols, ethers and hydrocarbons. Exhaust gas treatment of coating production lines in various production plants, petroleum, chemical, rubber, paint, coatings, shoe viscose, plastic products, printed iron cans, printing inks, cables, enameled wires and other production lines. It is especially suitable for the treatment of waste gas that contains a variety of organic components or the organic components often change.


3-BED RTO


R – RTO SYSTEM

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Separate adsorption unit: Activated carbon adsorption The principle of VOCs removal by absorption is to intercept VOCs molecules by using adsorbents with large specific surface area and porous structure. When the waste gas passes through the adsorption bed, VOCs will be adsorbed in the hole to purify the gas. The adsorption process is reversible. When the adsorption reaches saturation, the adsorbent can be desorbed by water vapour. After desorbing, the VOCs can be recovered by condensation and distillation. After regeneration, the adsorbent can be recycled. Activated carbon has developed pores, large specific surface area, small wind resistance coefficient, excellent adsorption, desorption performance and gas dynamics performance. It can effectively remove organic pollutants and peculiar smell in industrial waste gas.
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1-2-2
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Separate adsorption unit: Zeolite adsorption Honeycomb block zeolite molecular sieve is a high-efficiency molecular sieve carrier with good adsorption performance, no secondary pollution., and high-temperature regeneration. It has uniform micropores and a pore size comparable to that of ordinary molecules. It is an inorganic microporous material composed of SiO2, Al2O and alkaline metal or alkaline earth metal., whose internal pore volume accounts for 40-50% of the total volume, the specific surface area of 300-1000 m2/g, has the characteristics of high-temperature resistance, nonflammability, good thermal stability and hydrothermal stability, and is more efficient than similar activated carbon it is 40% higher and is widely used in the fields of adsorption, separation, catalysis and environmental protection. It is more suitable for the treatment of VOCs with small air volume and high concentration.
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1-2-3
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SRCO Technical introduction Safe Regenerative Catalytic Oxidation (SRCO for short) refers to the flame-free combustion of VOCs under the low temperature of about 300°C under the action of a catalyst, and the reaction products are CO2 and H2O; Named for its flameless combustion and equipment safety. The operating cost is very low, and the heat recovery efficiency is ≧95%. No secondary pollution, high purification efficiency, up to 99%. The whole system adopts a fully automatic control design. Due to its flameless combustion, it has high safety and is particularly suitable for processing continuous exhaust gas.
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RCO Regenerative catalytic Oxidation (RCO for short), refers to the decomposition of VOCs into CO2 AND H2O under the action of the catalyst at a low temperature of about 300°C, which is one of the effective means to purify hydrocarbon and eliminate odour gas. Suitable for treating industrial waste gas such as benzene, ketones, esters, phenols, aldehydes, alcohols, ethers and hydrocarbons. Exhaust gas treatment of coating production lines in various production plants, petroleum, chemical, rubber, paint, coatings, shoe viscose, plastic products, printed iron cans, printing inks, cables, enameled wires and other production lines. Especially suitable for heat recovery enterprises, so as to achieve the purpose of saving energy.
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Activated Carbon Runner Activated carbon adsorption and desorption is the use of activated carbon molecular sieve to adsorb pollutants in industrial waste gas. When the activated carbon molecular sieve reaches saturation, the pollutants are desorbed, and the organic matter in the exhaust gas is deeply oxidized to CO2 and H2O using catalytic combustion technology, so as to achieve the purpose of purification integrated machine and auxiliary equipment. Suitable for application in food, biology, chemical industry, spraying, medicine, rubber and other polluting industries. It is suitable for the treatment of benzene, toluene, xylene, styrene, hexane, cyclohexane, MEK, MIBK, acetone, ethyl aceate, NMP, THF, methanol, ethanol, propanol, butanol and various chlorine system solvents.
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Zeolite Adsorption-Desorption Zeolite adsorption and desorption is the use of zeolite molecular sieve to adsorb pollutants in industrial waste gas. When the zeolite molecular sieve reaches saturation, the pollutants are desorbed, and the organic matter in the exhaust gas is deeply oxidized to CO2 and H2O by using the catalytic combustion technology, so as to achieve the integrated machine and auxiliary equipment for the purpose of purification. The honeycomb block zeolite molecular sieve is a high-efficiency molecular sieve carrier with good adsorption performance, no secondary pollution, and high temperature regeneration. It has uniform micropores, and its pore size is equivalent to the general molecular size, and its inner pore volume accounts for 40-50% of the total volume. The specific surface area is 300-1000m2/g. It has the characteristics of high temperature resistance, non-combustibility, good thermal stability and hydrothermal stability. It is 40% more efficient than similar activated carbon. It is widely used in adsorption, separation, catalysis and environmental fields. Applicable fields: Exhaust treatment in various painting workshops. Exhaust treatment in various printing workshops. Exhaust treatment for production lines such as aluminum material production and coating processing. Exhaust treatment in the manufacturing process of various electronic products. Exhaust treatment of semiconductor integrated circuit and liquid crystal display (LCD) manufacturing process. Exhaust treatment of lithium electronic battery manufacturing process. Exhaust treatment in the production process of resin, rubber, tires and other products. VOC exhaust treatment for car repair shops, clothing dry cleaners, etc. Treatment of exhaust gas containing nitrogen, sulfur, chlorine and other impurities.
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Activated Carbon/ Zeolite--- Adsorption – Desorption Runner The activated carbon runner is to concentrate the waste gas with the medium air volume, large air volume and low concentration into the waste gas with high concentration and use the small air volume to Desorption the become high concentration VOC in the activated carbon runner, so as to reduce the input cost and operation cost of the equipment and improve the high-efficiency treatment of VOC waste gas. In the process of combustion and recovery of exhaust gas with the medium air volume, large air volume and low concentration, if there is no activated carbon runner, the waste gas treatment equipment will not only have a huge volume but also generate a huge operation cost. The activated carbon rotary adsorption concentration device adopts three continuous procedures of adsorption-desorption concentration incineration, which are mainly used for the treatment of organic waste gas, especially suitable for the occasion of large air volume and low concentration. The activated carbon rotary adsorption and concentration device are mainly composed of waste gas pretreatment system, activated carbon rotary adsorption and concentration system, desorption system, cooling and drying system and automatic control system. Generally, there is a post-treatment system after the runner, and the blue keeping treatment process is activated carbon runner + RCO and activated carbon runner + RTO.
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Multi – Bed RTO Taking five-bed RTO as an example, the low-temperature organic waste gas to be treated enters the ceramic medium layer of the regenerator AB under the action of the inlet fan (the ceramic medium has "stored" the heat of the last cycle), the temperature of the heat releases by the ceramic decreases, and the organic waste gas enters the combustion chamber after rising to a higher temperature. In the combustion chamber, the burner burns the fuel to release heat, so that the exhaust gas rises to the set oxidation temperature of 760°C, and the organics in the exhaust gas are decomposed into CO2 and H2O. Since the exhaust gas is preheated by the regenerator and the exhaust gas is oxidized to release a certain amount of heat, the fuel consumption of the burner is less. The oxidation chamber has two functions: one is to ensure that the exhaust gas can reach the set oxidation temperature, the other is to ensure that there is enough residence time to make the exhaust gas fully oxidized. After the exhaust gas becomes purified high-temperature gas, it leaves the combustion chamber and enters the regenerator CD (the last two circulating ceramic mediums have been cooled and purged), reading heat, and discharging after the temperature is reduced, while the ceramic of the regenerator CD absorbs heat and stores a large amount of heat (used for the next cycle heating). Regenerator E performs the purge function in this cycle. After completion, the inlet and outlet valves of the regenerator are switched once for the second cycle: inlet of the regenerator BC, the outlet of the regenerator DE, purging of the regenerator A; the third cycle inlet of the regenerator CD, the outlet of the regenerator EA, purging of the regenerator B; the fourth cycle: inlet of the regenerator DE, outlet of the regenerator BC vent, regenerator D purge; then repeat the first cycle, alternating so on. The operation principle of five chambers RTO is similar to that of three-chamber RTO. The five regenerators are two in, two out and one cleaning. When the RTO equipment has not reached the treatment state or is shut down, the waste gas can be temporarily discharged into the chimney through a bypass. to protect the environment and save energy, the heat exchanger can be set at the tail of RTO to utilize the waste heat.
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1-2-10
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3 – Bed RTO Regenerative incineration system (RTO) uses ceramic regenerator to store the heat generated during the decomposition of organic waste gas, and uses the thermal energy stored by the ceramic regenerator to preheat and decompose the untreated organic waste gas, thereby achieving high thermal efficiency and oxidation temperature. Generally, it is between 800°C and 850°C, up to 1100°C. The regenerative incineration system is mainly used in the occasions where the concentration of organic waste gas is low and the waste gas volume is large. It is also very suitable when the organic waste gas contains corrosive and toxic substances to the catalyst and requires higher temperature to oxidize certain odors. The organic waste gas enters the regenerator 1 through the induced draft fan to absorb heat, and then enters the incineration chamber to be further heated after the temperature rises, so that the organic waste gas continues to rise in temperature until the organic components are completely decomposed into CO2 and H2O. Because the exhaust gas uses the heat recovered by the heat storage body during the temperature rise process, the fuel consumption is less. After treatment, the exhaust gas leaves the combustion chamber, enters the regenerator 2 to release heat and is discharged. The regenerator in the regenerator 2 absorbs heat and is used to heat the newly input low-temperature exhaust gas in the next cycle. At the same time, the partially purified gas is introduced to purge the regenerator 3 in preparation for the next round of heat exchange. After the process is completed, switch the inlet and outlet valves, the gas enters from the regenerator 2, the regenerator 3 is discharged, and the regenerator 1 is purged; the next cycle is switched to enter from the regenerator 3 and discharge from the regenerator 1. The regenerator 2 is purged, so alternate switching and continuous operation. In addition, to improve the utilization of heat energy, a heat exchanger can be installed after the RTO incinerator to enhance the utilization of waste heat.
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1-2-11
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R – RTO A grid plate is set in the regenerator of rotary RTO to divide the regenerator bed into several independent sector areas. The exhaust gas enters the preheating area from the bottom through the intake distributor, so that the gas temperature is preheated to a certain temperature and then enters the combustion chamber at the top, and is completely oxidized. After purification, the high-temperature gas leaves the oxidation chamber and enters the cooling area to transfer heat to the regenerator and the gas is cooled and discharged through the gas distributor. The ceramic regenerator in the cooling zone absorbs heat and "stores" a large amount of heat (used to heat the exhaust gas in the next cycle). In order to prevent the unreacted waste gas from entering the purified gas outlet with the rotation of the thermal storage body, a fan-shaped area is set as the flushing area before the thermal storage body rotates to the outlet area of the purifier. Through the rotation of the regenerator, the regenerator is rotated by periodic cooling and heating, and so on.